Settlement Prediction at 2nd-phase Airport Island for Kansai International Airport

Kansai international airport is built on a soft seabed in deep waters.For this reason, one of our major technical objectives is to develop measures against ground settlement.
 

Many sand piles - called sand drains - are driven into the soft holocene clay layer just beneath the seabed. Sand drains squeeze water from the holocene clay layer, thus accelerating settlement and promoting the consolidation of the layer.As a result, the settlement of the holocene clay layer is completed during the reclamation work..

It is difficult to improve the pleistocene clay layers in terms of technology and financing. For this reason, the natural pleistocene clay layers subside after the airport is opened. We will sustain the functions of other facilities through careful maintenance.For example, a jack-up system will be incorporated into the building pillars to control the differential settlement and maintain the level of buildings.

Reclaimed soil improvement work will be carried out on the surface of the reclaimed layer in order to prevent settlement of the reclaimed layer itself.

By linking advanced GPS and two-dimensional measuring systems to a computer , we can conduct efficient and precise reclamation work and minimize differential settlement.

We have been taking measures against settlement at each step of the 2nd-phase construction project, from planning, design and execution, to maintenance, to sustain the airport facilities.

In 2nd-phase Airport Island settlement prediction, we have fully utilized the observed settlement over the 10-odd years of the 1st-phase Airport Island.We have also analyzed the results of the 400-m-deep boring exploration and state-of-the-art soil test method, and have asked a committee made up of specialists in geotechnical engineering to assess these results.Based on these efforts, we predict that the mean amount of seabed settlement from commencement of reclamation work till semi-completion of subsidence (about 50 years after the airport's opening) will be about 18 m.

This prediction method has been attained using the latest technology.
However, settlement is a phenomenon that takes place over a long period of time.For this reason, settlement for the 2nd-phase Airport Island will be observed with a fully arranged organization.The observation results will also be reflected in reclamation work and maintenance.

The following, though it may be a bit technical, is an introduction to the settlement prediction method for the 2nd-phase Airport Island, whose construction work has already commenced.

■Important task: settlement prediction of Pleistocene clay layers
The seabed upon which the airport island is located consists of a soft holocene layer and Pleistocene layer.The Pleistocene layer comprises many clay layers and sand layers
General Overview of Airport Island Seabed
・holocene clay layer
Sand drains are driven into the soft holocene clay layer just beneath the seabed of the 2nd-phase Airport Island.Owing to the effects of Sand drains, the settlement of the holocene clay layer is completed during the reclamation work.
Scheme of Sand Drain Method
Pleistocene clay layers
Pleistocene clay layers will subside even after the airport's opening.These layers are so deep and thick that improvement work cannot be carried out.Natural pleistocene clay layers will subside slowly over a period of several decades.As the pleistocne clay layers will subside even after the opening of the airport, it is particularly important to conduct settlement prediction of the pleistocene clay layers to ensure the airport functions.
■3 key points in settlement prediction of the Pleistocene clay layers

The pleistocene layer comprises many layers of sand and clay, and can be classified into upper and lower parts based on deposition age and differences in properties, such as clay hardness.
The upper pleistocene layer, about 200 m thick, consists of 10 sand layers with 9 clay layers in between.These clay layers contain much water.The sand layers that sandwich the clay layers squeeze out the water in the clay layers, due to the reclamation soil of the 2nd-phase Airport Island. This causes settlement. The water drains to the island periphery through the sand layers.The velocity of settlement is largely dependent on the speed of water drainage out to the island periphery through the sand layers.When the sand layer is not present in part, the sand layer does not function as the passage of water, causing considerable settlement of the clay above and below .【Image : Settlement of Upper Pleistocene Layer】

The lower Pleistocene Layer is about 300 m thick. The age of its deposition is even older than that of the upper Pleistocene Layer.Moreover, the lower Pleistocene Layer is hard enough to sustain the reclamation soil of the 2nd-phase Airport Island.We thus believe that significant subsidence will not take place.

There are 3 key points in predicting such settlement of Pleistocene clay layers:

1)Accurate Measurement of upper Pleistocene clays compressibility

2)Clarification of drainage property of the upper Pleistocene sand layers

3)Appropriate assessment of lower Pleistocene consolidation 

 

■Assessment of Pleistocene clay compressibility

・Deep boring
In order to identify the properties of the Pleistocene clay on the three key points accurately, it is necessary to look into the layer configuration by means of exploratory boring. It is also necessary to take undisturbed clay samples and conducting laboratory tests.
Prior to the 1st-phase Airport Island construction project, the Ministry of Transport carried out as many as 65 boring explorations from 1977 to 1982.Of these, two were 400-m class; others included 100-m- and 200-m- class explorations*.In addition, in 1994 and 1995, prior to the 2nd-phase Airport Island construction project, four 400-m-class boring explorations were conducted in an effort to identify the properties of the upper layers of the lower Pleistocene layer.

* In general, boring depth was less than 100 m.There were only a few boring explorations beyond 400 m in the Osaka Bay area.Many years of experience and careful work are required to sample clay deep in the seabed while maintaining its integrity.

・State-of-the-art laboratory test
Regarding the laboratory test method using undisturbed clay samples taken by boring, in research work prior to commencement of the 1st-phase project, the standard consolidation test method was employed to determine clay compressibility.This method is popular and highly applicable to soft clay, such as Holocene clay.  New test methods were later improved/developed.In research for the 2nd-phase construction project, the constant strain rate consolidation test method was employed, enabling us to assess Pleistocene clay compressibility at a higher precision.
・Use of the database
Owing to progresses in information technology, in the 2nd-phase construction project study, we compiled all the exploratory boring and laboratory test results into a computer database, and conducted analyses using data processing technology.This enabled more precise prediction than in the 1st project.
■Drainage property of sand layers
The drainage property of the sand layers is affected by various factors, such as permeability of the sand itself(coefficient of permeability), sand layer thickness, two-dimensional expanse, and layer continuity.It is therefore difficult to estimate the drainage property of the sand layers on the basis of exploratory boring alone.
In 2nd-phase settlement prediction, we are modeling the thickness and two-dimensional expanse of the sand layers, based on data from boring exploration and the latest geological research findings ,and we simulated the pore water pressure of the Pleistocene sand layers observed at the 1st-phase Airport Island.
■Concept of lower Pleistocene clay layers
Observation at the 1st-phase Airport Island has revealed that some settlement may have taken place the in the upper layers of the lower Pleistocene.However, we have obtained little data about which layers of the lower Pleistocene subside and how settlement takes place.

1.Water is squeezed from the upper Pleistocene clay layer, and clay is compressed (primary consolidation).
2. Settlement takes place via more complex mechanism (secondary consolidation).

It is safe to assume that secondary consolidation will occur, because secondary consolidation continues over a long period of time.We have therefore made calculations for predicting 2nd-phase land settlement on the assumption that secondary consolidation will occur.
■Validity of settlement prediction method for 2nd-phase construction project
In determining such calculation methods and conditions, careful studies have been conducted by the investigation committee, headed by Dr. Toru Shibata, Professor Emeritus at Kyoto University, since FY 1991.Pleistocene settlement at the 1st-phase Airport Island has been calculated by a new 2nd-phase prediction method.We confirm the validity of this prediction method by comparison with the observed settlement and calculated settlement.
■Observational construction control system of settlement prediction method for 2nd-phase construction project

The settlement prediction method for the 2nd-phase construction project is based on a great stock of data and findings far exceeding that of the 1st-phase construction project. This prediction method has been attained using the latest technology.
Prior to commencing 2nd-phase reclamation work, we installed 2 new derricks for observing the settlement of the Pleistocene clay layers and pore water pressures.In addition, we installed as many as 37 settlement gauges on the seabed.Thus, we are equipped with an elaborate observation system.
We will apply an observational construction control system in order to verify the validity of the settlement prediction method and incorporate the results into the reclamation work.




関西国際空港用地造成株式会社
Kansai International Airport Land Development Co.,Ltd
1-Banchi,Senshu-kuko Kita, Izumisano-shi,Osaka 549-0001 Japan